Company

HISTORY

The company was established in 1938 by Ruggiero Cortellino as Cortelgomma, a small workshop where shoes were manufactured using the tyres of military trucks for the soles and military uniforms for the uppers. The founder’s passion and enterprise let the small workshop turn into a company in few years, producing hundreds of pairs per day, distributed all over Italy.
In 1983 the company became COFRA which is now managed by Giuseppe Cortellino, the founder’s son, and the internationalization process has begun.
COFRA keeps on growing thanks to a wise and innovative management, which has led it to become a leader in the safety footwear market as well as a well-known brand in Europe and all over the world.
Since 2004 diversification and product increase has started.

 

Cortelgomma-tris 

GiuseppeCortellino Giuseppe Cortellino - Managing Director 
 

OUR DATES

1938 Cortelgomma was born

1983 Cortelgomma became COFRA

1989 The beginning of the Safety division

1997 COFRA, the first footwear manufacturer in Italy to obtain UNI EN ISO 9001 Quality System Certificate

2003 the beginning of international market expansion outside UE (Middle East, Eastern Europe, Australia, Canada, USA)

2004 the beginning of the Workwear division

2004 establishment of COFRA USA

2008 D&B rating 1 company recognition, acknowledgment for highest creditworthiness, still confirmed

2011 protective gloves collection is launched

2012 protective masks collection is launched

2013 protective glasses collection is launched

2016 personal fall protection equipment is launched

 

 

OUR NUMBERS

Head office in Barletta

60.000 m² total area

38.600 m² covered surface

30.600 m² stock surface

400 employees

7.000 linked industry employes

26.000 units sold everyday (footwear, workwear, dozens of gloves, dozens of protective glasses and masks)

 

Factory sited in Albania

40.000 m² total area

30.000 m² covered surface

1.800 people directly employed

10.000 pairs of footwear produced every day

 


COFRA controls all the whole production process, to grant high quality standard.

Production progress begins with the purchase of raw materials, selected with care and subjected to internal tests before accepting to verify the compliance with quality standard.

 

Magazzino-Materie-PrimeRaw materials warehouse

 

 LABORATORIES

Laboratory test: two internal laboratories, chemical and physical which test both raw materials and finished product, to be certified by authorized Bodies.

Laboratorio-FisicoPhysical laboratory

PRODUCTION SITE

 Stabilimento-Produttivo

 1.100 people directly employed in the production of shoe uppers.

 

 Stabilimento-Produttivo-001

 600 people directly employed in the application of soles.

 

 Stabilimento-Produttivo-002

 

Nine direct injection rotating machineries are handled and adapted to each production demand, with the aid of implemented and integrated anthropomorphic robots. Three rotating machineries are dedicated to production of rubber and TPU sole up to 4 colours.

 Suole-GommaProduction of rubber soles

Suole-TPUProduction of TPU soles, from 1 to 4 colours

 

 

In the plant in Barletta there is an innovative department dedicated to the production of rubber/polyurethane boots made of excellent quality and technology. One rotating machinery produces polyurethane boots and the other one produces PVC boots.

 Stivali-PUProduction of polyurethane boots

 Stivali-PVCProduction of PVC boots

FinissaggioFinishing and packaging department. During packaging, further controls are carried out to guarantee the quality of finished product.

100 people employed in two production lines of workclothing in cutting, wrapping and packaging operations.

Produzione-ABB1

Produzione-ABB2

 

In an extraordinarly efficient semiautomatic warehouse of 30.600 m², managed according to the newest logistic standards, everyday we arrange shipments up to 15.000 pairs of footwear, 6.000 pieces of workwear, 5.000 units consisting of gloves dozens, masks dozens, and eyewear.

 Magazzino

 

AUTOMATED AUTOSTORE SYSTEM WITH INTEGRATED PACKAGING LINE

To provide the best possible service to our customers with minimum processing times and extreme precision in the preparation of orders, the company has recently introduced an important autostore system of 1650 m2, with a high storage capacity, which works with the picking strategy “goods to man”.

Imballaggio001

33 robots, in a totally automated way, pick up the items required for each order.

The operators compose the cartons on 6 workstations and put them back in the automation phase, which consists of an integrated packaging line, where the following phases take place: weight, taping, volume calculation, labelling, closing and sealing. Finally, the operator’s intervention allows the sorting of cartons for the shipment.

 Imballaggio003

 

Imballaggio003a

Imballaggio003b

Weight and volume are checked to verify compliance with theoretical data and then they are mentioned on the label. In case of discrepancy, the carton is discarded and double-checked.

 Imballaggio004Operators are equipped with a finger barcode scanner that guarantees smooth operation while keeping their hands free.

Imballaggio004a

To ensure the best ergonomics and comfortable work spaces free from obstacles, the cartons, only when directed towards the operators, come down from an initial height of 3.20 m to 65 cm, which is the optimal height.

 

 

SHIPPING PLATFORM

 Banchina-Spedizioni

 

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