HISTORY

The company was established in 1938 by Ruggiero Cortellino as Cortelgomma, a small workshop where shoes were manufactured using the tyres of military trucks for the soles and military uniforms for the uppers. The founder’s passion and enterprise let the small workshop turn into a company in few years, producing hundreds of pairs per day, distributed all over Italy.
In 1983 the company became COFRA which is now managed by Giuseppe Cortellino, the founder’s son, and the internationalization process has begun.
COFRA keeps on growing thanks to a wise and innovative management, which has led it to become a leader in the safety footwear market as well as a well-known brand in Europe and all over the world.
Since 2004 diversification and product increase has started.

 

Cortelgomma-tris 

GiuseppeCortellino Giuseppe Cortellino - Managing Director 
 

OUR DATES

1938 Cortelgomma was born

1983 Cortelgomma became COFRA

1989 The beginning of the Safety division

1997 COFRA, the first footwear manufacturer in Italy to obtain UNI EN ISO 9001 Quality System Certificate

2003 the beginning of international market expansion outside UE (Middle East, Eastern Europe, Australia, Canada, USA)

2004 the beginning of the Workwear division

2004 establishment of COFRA USA

2008 D&B rating 1 company recognition, acknowledgment for highest creditworthiness, still confirmed

2011 protective gloves collection is launched

2012 protective masks collection is launched

2013 protective glasses collection is launched

2016 personal fall protection equipment is launched

 

 

OUR NUMBERS

Head office in Barletta

60.000 m² total area

38.600 m² covered surface

30.600 m² storage area

400 employees

7.000 linked industry employes

26.000 units sold everyday (footwear, workwear, dozens of gloves, dozens of protective glasses and masks)

 

Factory sited in Albania

40.000 m² total area

30.000 m² covered surface

1.800 people directly employed

10.000 pairs of footwear produced every day

 


COFRA controls all the whole production process, to grant high quality standard.

Production progress begins with the purchase of raw materials, selected with care and subjected to internal tests before accepting to verify the compliance with quality standard.

 

Magazzino-Materie-PrimeRaw materials warehouse

 

 LABORATORIES

Laboratory test: two internal laboratories, chemical and physical which test both raw materials and finished product, to be certified by authorized Bodies.

Laboratorio-FisicoPhysical laboratory

PRODUCTION SITE

 Stabilimento-Produttivo

 1.100 people directly employed in the production of shoe uppers.

 

 Stabilimento-Produttivo-001

 600 people directly employed in the application of soles.

 

 Stabilimento-Produttivo-002

 

Nine direct injection rotating machineries are handled and adapted to each production demand, with the aid of implemented and integrated anthropomorphic robots. Three rotating machineries are dedicated to production of rubber and TPU sole up to 4 colours.

 Suole-GommaProduction of rubber soles

Suole-TPUProduction of TPU soles, from 1 to 4 colours

 

 

In the plant in Barletta there is an innovative department dedicated to the production of rubber/polyurethane boots made of excellent quality and technology. One rotating machinery produces polyurethane boots and the other one produces PVC boots.

 Stivali-PUProduction of polyurethane boots

 Stivali-PVCProduction of PVC boots

FinissaggioFinishing and packaging department. During packaging, further controls are carried out to guarantee the quality of finished product.

100 people employed in two production lines of workclothing in cutting, wrapping and packaging operations.

Produzione-ABB1

Produzione-ABB2

 

In an extraordinarly efficient semiautomatic warehouse of 30.600 m², managed according to the newest logistic standards, everyday we arrange shipments up to 15.000 pairs of footwear, 6.000 pieces of workwear, 5.000 units consisting of gloves dozens, masks dozens, and eyewear.

 Magazzino

 

AUTOMATED AUTOSTORE SYSTEM WITH INTEGRATED PACKAGING LINE

To provide the best possible service to our customers with minimum processing times and extreme precision in the preparation of orders, the company has recently introduced an important autostore system of 1650 m2, with a high storage capacity, which works with the picking strategy “goods to man”.

Imballaggio001

33 robots, in a totally automated way, pick up the items required for each order.

The operators compose the cartons on 6 workstations and put them back in the automation phase, which consists of an integrated packaging line, where the following phases take place: weight, taping, volume calculation, labelling, closing and sealing. Finally, the operator’s intervention allows the sorting of cartons for the shipment.

 Imballaggio003

 

Imballaggio003a

Imballaggio003b

Weight and volume are checked to verify compliance with theoretical data and then they are mentioned on the label. In case of discrepancy, the carton is discarded and double-checked.

 Imballaggio004Operators are equipped with a finger barcode scanner that guarantees smooth operation while keeping their hands free.

Imballaggio004a

To ensure the best ergonomics and comfortable work spaces free from obstacles, the cartons, only when directed towards the operators, come down from an initial height of 3.20 m to 65 cm, which is the optimal height.

 

 

SHIPPING PLATFORM

 Banchina-Spedizioni

 

MAXIMUM RESPECT FOR THE ENVIRONMENT

     

GREEN ENERGY

Since 2011 COFRA has been producing green energy thanks to a photovoltaic system with a total nominal power of 1,3 MW.
Its total area is about 10.000 m², which considerably exceeds the area of an entire football pitch for international matches. The photovoltaic system covers the 60% of the company’s annual energy demand, that is equal to the annual electrical energy demand of about 500 families (3.000 kWh). We avoid the emission in the atmosphere of more than 800 annual tons of CO2 and about 16.000 t in twenty years.

  Ambiente-1  


RECOVERY OF PRODUCTION WASTES


WASTES OF THE SOLE PRODUCTION PROCESS
Since the 80s COFRA has recycled the waste of thermoplastic materials used for the production of soles.
In 1995 COFRA started a plant that allowed to reuse production wastes (thermosetting materials included) to obtain one of the raw materials used to produce our soles. This plant is still among the very few across Europe and has achieved the excellent objective of avoiding the emission of more than 2,000 tonnes of polyurethane waste with very slow biodegradable features.
Starting from 2012, a new activity of recovery and reuse of production wastes of soles has begun. In collaboration with partners and suppliers who have expressed sensibility for the environmental issue, after a phase of feasibility study and experimentation, this recovery activity has now been fully implemented.
An important chemical-physical-technological development has led to the creation of a new formulation of materials for soles, which not only uses the total recovery of the sole material wastes, but it also allows the re-use of a good amount of thermosetting material, by nature, much less suitable to be recovered. This process has been naturally entered into the production processes granting a constant recovery of an increasing quantity of wastes deriving from the injection of soles.

PVC WASTES OF PVC BOOT INJECTION PROCESS
COFRA recovers 100% of PVC production wastes of its boots.

 
Ambiente-2
 


NON - TOXIC REMOVAL AGENTS AND GREEN PRODUCTS FOR THE CLEANING OF THE MOULDS

Polyurethane sole moulding requires the use of release agents: for several years COFRA has removed solvents that are toxic and dangerous for man and the environment.
At the end of the injection process, the moulds require a cleaning phase: COFRA has initially replaced chemical products with physical means, and then has switched tobicarbonate, totally “green”.

 
Ambiente-3
 

QUALITY MANAGEMENT SYSTEM

certificazioni-9001

For Cofra quality means meeting its Customers' demands. This commitment has been consolidating during our 70-year experience. The Cofra brand guarantee is given by highly skilled competence as well as advanced technology, research and innovation. Our quality policy consists into a strict system of technical and managerial procedures which involve research and development of reliable and safe products, selection of raw materials from qualified suppliers, regular control of the production process, post-sale technical assistance. This constant commitment to quality and excellence has gained its first achievement in 1997 when Cofra, the first shoe manufacturer in Italy and Europe, got the UNI EN ISO 9001 Certification for its Quality Management System. The adoption of a Quality Management System requires a constant involvement of our personnel, is financially supported by the company, monitored by the Management, evaluated by our Customers and annually certified by an independent and recognized body.

CUSTOMS

In 2007 the Italian Customs agency carried out an extensive audit resulted into a qualification of our company as "reliable".

AUTHORIZED EXPORTER

In 2009 Cofra was assigned by the Agency the status of Authorized Exporter with authorization No. IT/001/BA/09.

EUROPEAN STATUS OF AUTHORIZED ECONOMIC OPERATOR

In 2010, following further controls, Cofra has been assigned by the Customs Authorities the EUROPEAN STATUS OF AUTHORIZED ECONOMIC OPERATOR (A.E.O.) with certificate no. IT AEOC 10 0339.  

CRIBIS-EN

CRIBIS PRIME COMPANY - Recognition of maximum creditworthiness

On July 13, 2022 the Company CRIBIS D&B, worldwide leader in the business information, with more that 168 years of experience, awarded COFRA S.r.l. with CRIBIS PRIME COMPANY - Recognition of maximum creditworthiness. CRIBIS Prime Companies, Companies which CRIBIS awards with the maximum creditworthiness as far as business relationships are concerned, are only 7% of the total number of Companies in Italy. This recognition is particularly relevant for Companies operating on the global market, certifies the Company’s financial soundness and the positive value of its strategic choices; it is a guarantee for all Companies that have chosen and will choose COFRA as their business partner.

Revised in January 2022

COFRA has always been committed to the respect of social, environmental and security standards.
COFRA expects all its suppliers to be committed to each other in respect of the same social, environmental and security standards.
COFRA explains, shares and presents its CODE OF CONDUCT to all stakeholder to underline, declare and share its commitment.
COFRA issues the following CODE OF CONDUCT to declare its social and economic standards as a part of its company policy and adopts appropriate measures for their implementation and respect.
  hands  

COFRA IS CONSTANTLY ENGAGED IN:

RESPECT FOR HUMAN RIGHTS
The company respects the rights of each single person, as defined in the Universal Declaration of Human Rights.

RESPECT FOR PRINCIPLES AND RIGHTS AT WORK
ILO Declaration on Fundamental Principles and Rights at work, adopted in 1998, expresses governments, employers and workers’ commitment to support the basic human values that are vital to our social and economic life. The Declaration covers four areas:
Freedom of association and the right to collective bargaining:
- The company respects workers’ rights to form and join trade unions of their choice and to bargain collectively.
- The company is in compliance with laws and industrial standards with reference to working hours.
The elimination of forced and compulsory labour:
- The company does not use forced labour.
The elimination of child labour:
- The company respects the rights of children to receive an education and does not carry out child labour and does not tolerate the use of it. It is considered as child labour any work performed by a person below the age of 15 – unless local laws do not provide for higher minimum age and /or compulsory education.
The elimination of discrimination in the workplace:
- The company grants equal opportunities for its employees and does not discriminate them on race, sex, age, religion, sexual orientation or civil status.

     

 

hands

RESPECT FOR HEALTH AND SAFETY IN THE WORKPLACES
The company provides a safe working environment, in compliance with laws and national and/or community regulations. The company commits to adopt all preventive and/or necessary measures to make healthy and safe the workplaces, in order to avoid or minimize the exposure of workers to all risks connected to work, reducing the risk of injuries/incidents and the risk of contracting an occupational disease. The company undertakes also to:
1. assign tasks to workers, to take into account their abilities and conditions in relation to their health and safety;
2. instruct, inform, and train its workers constantly taking into account the risks connected to work;
3. provide its workers with suitable CPE (Collective Protective Equipment) and PPE (Personal Protective Equipment);
4. submit its workers to health surveillance in compliance with laws in force;
5. name in advance the workers in charge with implementation of fire prevention measures and fire –fighting, evacuation of workplaces in case of serious and immediate danger, rescue, first aid and ,in any case, of emergency management;
6. require its workers the respect of laws in force, as well as of company regulations on safety and hygiene measures at work and both the use of collective protective equipment and personal protective equipment which are made available to them;
7. take suitable measures to avoid that adopted technical regulations may cause risks to the health of population or may spoil external environment, by periodically verifying the constant absence of risk;
8. update the preventive measures in relation to organizational and productive changes which are relevant to health and safety at work, or in relation to development degree of the prevention and protective technique.

 

     

RESPECT FOR ENVIRONMENT
The company tries to minimize the risks against environment and to lead to better environmental performance by promoting the respect for all Natural Resources and by improving environmental conditions where it is placed, in a dynamic and continuous way.
In order to face such responsibility and to obtain relevant goals, the company intends to:
1. Respect laws and reference regulations constantly, and other commitments undersigned by the company, directly related to environmental aspects of its activities;
2. Maintain an organizational structure conscious of environmental problems, so that through a necessary technical expertise, and following continuous improvement principles, the company forces itself to:
- optimize plants and current technologies in order to save energy resources in the context of all our activities;
- reduce energy consumption and to commit itself to the reduction of global warming;
- take into account the aspect of environmental protection, in the case of acquisition of new technologies and processes;
This is made by using the best available technologies;
3. Promote by informing, training and instructing its employees on environmental awareness because company environmental protection is possible only if all employees, at every level, are aware;
4. Provide proofs and constantly control environmental impacts produced by the company. This information has to be reported during an open dialogue with the Authorities;
5. Discuss previously about investments and new processes with competent authorities to define preventive measures against possible sources of pollution;
6. Reduce as much as possible potential hazards with a risk management system, taking into account the importance of preventing consequences of possible accidents for people and environment;
7. Inform regularly customers, suppliers, and involved companies, as well as anyone interested in their activities to protect the environments;
8. Encourage suppliers to adopt and achieve acceptable environmental standards;
9. Force itself to produce clean energy, thus avoiding the emission of CO2 in the atmosphere;
10. Avoid the release of their waste in landfills by encouraging the recovery and reuse.

 

 

RESPECT FOR REACH REGULATION
The company respects Reach regulation (CE) number 1907/2006 in force since the 1st of June 2007, by assuring the products used and provided to Cofra (chemicals and not depending on supplier):
- Do not contain within them SVCH (Substance of Very High Concern);
- Do not contain substances that are included in annex XIV of the Reach Regulations;
- Do not contain substances that are included in the Candidate List always updated;
- If they contain substances subjected to restriction (enclosure XVII of REACH) and that the related use restrictions are respected.

In addition, if an article contains a SVHC substance (Substance of Very High Concern) or included in the Candidate List in concentrations higher than 0,1% weight/weight, sufficient information with the name of the substance and useful instructions for safe use of the article are provided (cfr. art.59.1 of REACH).

 

 

Cofra S.r.l

 

 

 

 

     

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SPECIALIST IN THE SAFETY SECTOR WITH A COMPLETE OFFER OF PPEs

 
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